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Polystyrene

Chemical Economics Handbook

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Published September 2023

Polystyrene (PS) is a thermoplastic polymer of styrene known for its versatility and offers high heat resistance, solid chemical strength, and notable rigidity that can be molded into objects or made into a foam and used as thermal insulation. General-purpose polystyrene (GPPS) and high-impact polystyrene (HIPS) are the most commonly used polystyrene resins for injection molding. GPPS is clear and brittle (e.g., compact disc cases), while HIPS is opaque and more durable. Polystyrene is also used to make a wide variety of consumer products, appliances, electronics, foam construction material (extruded polystyrene and XPS), automobile parts, toys, gardening accessories and medical equipment. However, the controversial PS packaging market, which accounts for about one-third of global demand, continues to be affected by negative consumer perception as environmental pressure deepens, leading converters to consider other alternatives to polystyrene.

The following chart presents world consumption of polystyrene:

The global polystyrene market has undeniably suffered from an oversupply of capacity and weakening demand growth over the last decade. To survive, polystyrene producers responded by consolidating their capacity in many regions over the last decade through many mergers and acquisitions. Further rationalization is likely in the more mature markets, since domestic demand is generally weaker and their exports are limited by a lack of competitiveness. In contrast, developing markets for polystyrene, such as the Middle East, Africa and mainland China, are focusing on increasing market share; mainland China has been steadily expanding its polystyrene capacity and now accounts for more than one-third of the global total in 2022.

Northeast Asia is the largest and most influential player in the global polystyrene market. Mainland China dominates the polystyrene market in Northeast Asia, contributing over three-quarters of regional demand and nearly 90% of regional imports. Most Northeast Asian producers operate swing plants that provide the flexibility to switch between GPPS and HIPS production, allowing the producer to select the product with better demand or returns. However, stand-alone GPPS or HIPS plants have better cost efficiency owing to the production of fewer grades and, in turn, less downtime.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Polystyrene is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key benefits

S&P Global’s Chemical Economics Handbook –Polystyrene has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade, and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Section Page Number

Executive summary 5
Summary 6
Consumption 10
Electronics and appliances 15
Packaging applications 15
Consumer products 15
Building and construction 15
Other 16
Trade 16
Introduction 18
Major markets 18
General-purpose polystyrene 18
High-impact polystyrene 19
Industry challenges and trends 19
The rise of integrated styrenics companies 19
Competing in the polystyrene industry 21
Challenges, threats, and research and development opportunities 21
Challenges and threats 22
Research and development opportunities 22
Manufacturing processes 23
Modified mass polymerization or solution polymerization 23
Suspension polymerization 23
Additives 24
Syndiotactic polystyrene 24
Environmental issues 25
Substitution owing to environmental/human health impact concerns 25
Recycling 25
Bans and regulations 25
Supply and demand by region 27
North America 27
Overview 27
Capacity 27
Salient statistics 27
Consumption 28
Trade 30
United States 31
Producing companies 31
Salient statistics 33
Consumption 34
Trade 36
Canada 36
Producing companies 36
Salient statistics 36
Consumption 37
Trade 39
Mexico 39
Producing companies 39
Salient statistics 40
Consumption 41
Trade 43
Central and South America 43
Producing companies 43
Salient statistics 45
Consumption 45
Trade 47
Western Europe 47
Producing companies 48
Salient statistics 49
Consumption 50
Trade 53
Central and Eastern Europe 53
Producing companies 53
Salient statistics 54
Consumption 55
Trade 57
CIS and Baltic States 58
Producing companies 58
Salient statistics 58
Consumption 59
Trade 61
Middle East 61
Producing companies 61
Salient statistics 63
Consumption 64
Trade 66
Africa 66
Producing companies 66
Salient statistics 66
Consumption 67
Trade 69
Indian Subcontinent 69
Producing companies 69
Salient statistics 70
Consumption 71
Trade 73
Northeast Asia 74
Overview 74
Capacity 74
Salient statistics 74
Consumption 75
Trade 77
Mainland China 77
Producing companies 77
Salient statistics 81
Consumption 81
Trade 83
Japan 84
Producing companies 84
Salient statistics 85
Consumption 85
Trade 87
South Korea 87
Producing companies 87
Salient statistics 88
Consumption 89
Trade 91
Taiwan 91
Producing companies 91
Salient statistics 92
Consumption 93
Trade 95
Other Northeast Asia 95
Southeast Asia 98
Producing companies 98
Salient statistics 99
Consumption 100
Trade 102
Appendix 104
Additional resources 106
Revisions 107
Data Workbook 108

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