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Polycarbonate Resins

Chemical Economics Handbook

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Published May 2024

Polycarbonate (PC) is a lightweight, high-performance resin that possesses a unique balance of toughness, dimensional stability, optical clarity, high heat resistance and excellent electrical resistance. These attributes allow polycarbonate to be used in a wide variety of common products including electronic equipment, vehicles, construction, greenhouses, exterior lighting fixtures, sports safety equipment and medical devices. End uses such as automotive lighting, taillight assemblies and electronics and electrical components take advantage of the impact resistance and high-heat properties provided by polycarbonate. With its outstanding toughness and transparency, polycarbonate can meet specifications for glazing in the construction (stadium roofs, firearm-resistant windows, etc.), transportation and automotive industries. Polycarbonate is also a lighter, safer alternative to glass in optical applications, such as corrective lenses.

In 2023, total polycarbonate consumption was nearly 5 million metric tons and is forecast to grow at more than 4% annually over the next five years. Global polycarbonate capacity has increased at nearly 9% per year over the last five years, and substantial additional capacity is forecast to come onstream in the next five years in mainland China. Covestro and SABIC Innovative Plastics are the two largest polycarbonate producers worldwide, together contributed about 40% of global capacity.

The following pie chart shows world consumption of polycarbonate resins:

The electronics/electrical sector is the leading market for polycarbonate resins. Polycarbonate consumption in the electronics/electrical market is widely influenced by consumer demand for communication and entertainment devices, including mobile phones, tablets, personal computers, laptops, flat-screen televisions, cameras, network equipment and printers. During the forecast period, brand owners will focus on the developing markets where there is demand from the large group of emerging middle-class consumers, such as mainland China, India, Southeast Asia and Brazil. Devices that will help overcome poor infrastructure in the developing world, such as mobile phones, will see the most dramatic growth. The electronic/electrics sector will be the fastest-growing application during the forecast period.

Global polycarbonate demand is also driven by the sheet/film, appliances/housewares and automotive industries; together, these markets accounted for almost half of global polycarbonate consumption in 2023. End uses in the automotive segment include lighting systems, headlamp lenses, reflectors, housings and mountings, exterior panels, wheel covers and bumpers.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook – Polycarbonate Resins is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key Benefits

S&P Global’s Chemical Economics Handbook – Polycarbonate Resins has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade, and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
Buy individual report now Contact:
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Table of contents

Executive summary 7
Summary 8
Overview 8
Key trends, challenges and opportunities 13
Introduction 15
Industry structure and dynamics 15
Covestro 15
SABIC Innovative Plastics (SABIC IP) 16
Mitsubishi Companies 17
Teijin Corporation 18
Trinseo 19
Materials and properties 19
Manufacturing processes 21
Phosgenation processes 21
Interfacial polycondensation 21
Solution phosgenation 23
Conventional melt process 23
Nonphosgenation melt processes 23
Environmental issues 25
Raw materials 25
Recycling 25
Supply and demand by region 26
World 26
Producers 26
Salient statistics 27
Production 29
Consumption 29
Electronics/electrical 31
Sheet and film 32
Automotive 32
Appliances/housewares 32
Packaging 32
Trade 32
North America 33
Overview 33
United States 36
Producing companies 36
Salient statistics 37
Consumption 38
Automotive 40
Sheet and film 41
Electronics/electrical 43
Medical/ophthalmic 45
Appliances/housewares 46
Consumer/sports and recreation 46
Packaging 46
Other 47
Blends 47
Trade 49
Canada 49
Consumption 49
Trade 52
Mexico 52
Consumption 52
Trade 54
Central and South America 54
Producing companies 54
Salient statistics 54
Consumption 55
Trade 57
Western Europe 58
Producing companies 58
Distributors 60
Sheet producer associations 61
Sheet and film producers 61
Salient statistics 62
Production 63
Consumption 64
Sheet and film 65
Automotive 66
Electrical/electronic 67
Appliances/housewares 68
Medical/healthcare 68
Consumer, sports and recreation 68
Packaging 69
Trade 69
Central and Eastern Europe 69
Salient statistics 70
Consumption 70
Trade 72
CIS and Baltic States 72
Producing companies 72
Salient statistics 73
Consumption 73
Trade 75
Middle East 75
Producing companies 75
Salient statistics 76
Consumption 76
Trade 78
Africa 78
Consumption 78
Trade 81
Indian Subcontinent 81
Producing companies 81
Salient statistics 81
Consumption 82
Trade 83
Northeast Asia 84
Overview 84
Capacity 84
Salient statistics 84
Consumption 85
Trade 87
Mainland China 87
Producing companies 87
Salient statistics 89
Consumption 89
Trade 92
Japan 92
Producing companies 92
Salient statistics 93
Consumption 94
Sheet/film 95
Automotive/transportation 95
Electronics/electrical 96
Medical/ophthalmic 96
Appliances/housewares 96
Other 97
Trade 97
South Korea 97
Producing companies 97
Salient statistics 98
Consumption 98
Trade 100
Taiwan 100
Producing companies 100
Salient statistics 101
Consumption 101
Trade 103
Southeast Asia 103
Producing companies 103
Salient statistics 104
Consumption 105
Trade 106
Additional resources 108
Revisions 110
Data Workbook 111

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