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Plastics Recycling

Chemical Economics Handbook

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Published November 2022

The introduction of plastics has been an important innovation, with its use as packaging material being a revolution for the industry. However, the rapid growth of plastic packaging has resulted in the need to address the resulting accumulation of plastics waste. This is where plastics recycling—reuse, mechanical and chemical recycling, and energy capture—enters the arena. This report focuses on the global plastics recycling market, especially that of the major thermoplastic resins (mainly postconsumer). This report does not cover thermoset resins. The major plastics that are recycled today continue to be PET, PE, PP, PVC, PS, and EPS. Polyethylene, or PE, is subdivided into HDPE, LDPE, and LLDPE. PET and HDPE remain the major plastics recycled globally.

Plastics recycling can be divided into four categories:

  • Primary recycling: The original definition of primary recycling is mechanically recycling material into a product with similar properties as the original product. This definition is used in Europe. The US Environmental Protection Agency’s (EPA) current definition of primary recycling is recovery of postindustrial scrap recovered from the manufacturing plant. In most cases, primary recycling is carried out by the manufacturer itself from postindustrial waste. Since postindustrial scrap materials are usually uncontaminated, recycling is a simple process involving re-extrusion of the material.
  • Secondary recycling: The original definition of secondary recycling is mechanically recycling material into end-use products of less quality, also referred to as downgrading or downcycling. This definition is used in Europe. The US EPA’s definition of secondary recycling is the use of postconsumer material to make end-use products. This process is also called mechanical recycling.
  • Tertiary recycling: The recycled plastic is chemically processed into its petrochemical components such as monomers or oligomers. This process is also called chemical, advanced, and/or feedstock recycling. Tertiary recycling is considered as complementary to mechanical recycling. In the last five years, this process has become of more interest.
  • Tertiary recycling: Here, energy is recovered from the recycled plastic by processes such as incineration.
  • Quaternary recycling: Here, energy is recovered from the recycled plastic by processes such as incineration.

Based on recent data from OECD, about 14% of global plastics was collected from waste in 2019, but only about 9% was recycled. Of the remaining collected plastic waste, 50% was diverted to sanitary landfills and 19% was incinerated for energy recovery; however, the remaining 22% went to uncontrolled dumpsites, was burned, or was leaked to the global environment. As one can see, there still remains much work to do with plastics recycling efforts. In comparison, recycling rates for steel, aluminum, paper, and copper have been known to exceed 50%.

Trade and legislation regarding plastics recycling and of plastics scrap/waste has become a major global issue in the last five years. Most importantly, mainland China’s ban/restrictions on plastic scrap/waste imports, which was put into complete effect in January 2018, has impacted the entire global plastics recycling industry. This has been one of the most disruptive movements for the global plastics recycling industry to date, which has shifted the global landscape for resource recovery activities.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Plastics Recycling is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key Benefits

S&P Global’s Chemical Economics Handbook –Plastics Recycling has been compiled using primary interviews with key suppliers, organizations and leading representatives from the industry in combination with IHS Markit’s unparalleled access to upstream and downstream market intelligence, expert insights into industry dynamics, trade and economics.

This report can help you:

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Section Page Number

Executive summary 8
Summary 10
Introduction 13
Plastics in perspective 14
Recycling defined 15
Technology 18
Sorting/granulation 18
Separation (physical) 20
Chemical recycling 22
Processes 23
Thermolysis 23
Chemical depolymerization 23
Major world chemical recyclers 24
Environmental and health 30
Plastics in landfill 30
Plastics from rivers to oceans 30
Plastics pollution in the air 30
Glossary 31
United States 35
Background 35
Municipal solid waste (MSW) 35
Evolution of plastics recycling 38
Legislation 39
Collection infrastructure 42
Thermoplastic resin profile 44
Producing companies 44
Production 46
Major sources of thermoplastic recyclables 48
The recycling of plastics 55
PET 56
Producers (reclaimers) 56
Salient statistics 58
PET recycling rates 59
Consumption 60
Trade 62
Polyethylenes (HDPE, LDPE, and LLDPE) 63
HDPE 63
Producers (reclaimers) 63
Consumption 66
LDPE/LLDPE 69
Producers (reclaimers) 69
Consumption 71
Trade 72
Polypropylene 72
Producers (reclaimers) 72
Consumption 74
Polystyrene 75
Producers (reclaimers) 75
Production (reclaimed) 77
Salient statistics 77
Trade 79
PVC 80
Producers (reclaimers) 80
Consumption 81
Trade 83
Price 83
Canada 86
Thermoplastic resin profile 86
Producing companies 86
Producers (reclaimers) 86
Municipal solid waste 88
PET 90
HDPE 91
LDPE/LLDPE 92
Polypropylene 92
Polystyrene 93
PVC 95
Mexico 97
Thermoplastic resin profile 97
Producing companies 97
Producers (reclaimers) 97
PET 99
Polyethylenes (HDPE, LDPE, and LLDPE) 100
HDPE 101
LDPE/LLDPE 102
Polypropylene 103
Polystyrene 104
PVC 106
Other 107
Central and South America 109
Thermoplastic resin profile 109
Producing companies 109
Municipal solid waste (MSW) in Brazil 110
Plastics recycling 110
Producers (reclaimers) 110
PET in Brazil 113
Trade 114
Europe 117
Recycling market 117
Capacity for virgin commodity plastics 118
Recycling terminology 119
Recycling methods 120
Mechanical recycling 120
Chemical/feedstock recycling 121
Energy recovery 121
Major producers of recycled resins 121
Sources of postconsumer waste and processing of recycled plastics resins 128
PET 130
Polyolefins 130
Polyvinyl chloride 131
Price 133
Other Europe 136
Middle East and Africa 138
Middle East 138
Bahrain 138
Israel 138
Saudi Arabia 139
Turkey 139
United Arab Emirates 140
Africa 141
South Africa 141
Mainland China 143
Legislative summary and current activity 143
Plastics recycling 145
Salient statistics 149
Consumption 150
Price 152
Trade 153
India 155
Legislative summary and current activity 155
Plastics recycling 157
Trade 157
Japan 159
Legislative summary 159
The Fundamental Law for Establishing a Sound Material-Cycle Society (SMS) 159
Law for the Promotion of Effective Utilization of Resources 160
Designated resource-saving industries 160
Designated resource-recycling industries 161
Specified reuse-promoted products 161
Specified labeled products 162
Specified resource-recycled products 162
Specified by-products 162
Recycling structure 163
Disposition of plastic waste 164
Recent business activities in plastics recycling 165
PET 165
Polyolefins 166
Expanded polystyrene 166
PVC 167
Sources of postconsumer waste and consumption of recycled resins 167
PET 167
Polyolefins 168
Expanded polystyrene 169
Polyvinyl chloride 170
Feedstock recycling 170
Reducing agent for blast furnaces 171
Feedstock recycle in coke ovens 171
Liquefaction and gasification 172
Depolymerization of PET 172
Thermal recycling 173
Fuel for power generation 173
Price 174
Trade 174
South Korea 176
Legislative summary and current activity 176
Plastics recycling 177
Producing companies 177
Recycling statistics 178
Trade 178
Taiwan 180
Legislative summary and current activity 180
Regulated recyclable waste 180
Recycling of waste containers 180
Plastics recycling 181
Recycling companies 181
Recycling statistics 181
Waste PET containers 182
Waste PP/PE containers 182
Waste PS containers 182
Nonfoam 182
Foam 182
Waste PVC containers 183
Trade 183
Other Asia 185
Recycling companies 185
Trade 185
Imports 186
Exports 187
Australia 189
Producers (plastic recycling companies) 189
Recycling 190
Additional resources 193
Revisions 195
Data Workbook 196
Notice 197

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