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Petrochemical Industry Overview

Chemical Economics Handbook

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Published September 2023

For the purpose of this report, basic petrochemicals include methanol, ethylene, propylene, butadiene, benzene, toluene and xylenes. Ethylene, propylene and butadiene are collectively called olefins, which belong to a class of unsaturated aliphatic hydrocarbons with the general formula CnH2n. Olefins contain one or more double bonds, which make them chemically reactive. Benzene, toluene and xylenes, commonly referred to as aromatics, are unsaturated cyclic hydrocarbons containing one or more rings. Olefins, aromatics and methanol are precursors to a variety of chemical products and are generally referred to as primary petrochemicals. Given the number of organic chemicals and the variety and multitude of ways by which they are converted to consumer and industrial products, this report focuses primarily on these seven petrochemicals and their end uses.

The following charts present the consumption of primary petrochemicals by type and by region:

Basic chemicals and plastics are the key building blocks for the manufacture of a wide variety of durable and nondurable consumer goods. Considering the items encountered daily — clothes, construction materials used to build homes and offices, a variety of household appliances and electronic equipment, packaging for food and beverages, and many products used in various modes of transportation — chemical and plastic materials provide the fundamental building blocks that enable the manufacture of most of these goods. Demand for chemicals and plastics is driven by global economic conditions, which are directly linked to demand for consumer goods.

Although investments in new chemical assets are occurring on a global basis, the primary focus over the past decade has been in mainland China, the Middle East and North America, each with its own unique drivers for these investments, including fast-developing markets and domestic energy and feedstock advantages. Mainland Chinese investment has been focused on coal-to-chemicals production and on-purpose propylene processes, but growth has slowed with the recent implementation of environmental controls, especially for coal-based chemicals. The Middle East, originally focused on oil and gas exports, began to develop its petrochemical assets to capitalize on its cheap and readily available ethane; the units are generally large scale, relatively new and forward integrated into derivatives, the output of which is primarily for export. The developments in the North American nonconventional oil and gas markets have reignited investment in new petrochemical capacity after more than a decade of very limited activity. Recent shale gas discoveries in the United States and Canada have significantly increased the supply of natural gas liquids, which have transformed North America into a low-cost region for chemicals production again. Many global chemical companies are now expanding or building facilities in the region.

The petrochemical industry continues to be influenced by the globalization and integration of the world economy. The COVID-19 pandemic, which has affected every region of the world, had a significant effect on economies in 2020 because of the strict government-ordered lockdowns, travel restrictions, changing consumer habits and diminished trade flows. Since 2022, the Russia-Ukraine conflict has cast a shadow over world energy markets, adding volatility and uncertainty. This report provides insights into the effects of the pandemic on the global petrochemical industry as well as the impact of current geopolitical events, exploring every region and covering the seven basic petrochemicals.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Petrochemical Industry Overview is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key benefits

S&P Global’s Chemical Economics Handbook –Petrochemical Industry Overview has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade, and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Executive summary 6
List of abbreviations 8
Introduction 10
Petrochemical industry fundamentals 12
Sources of petrochemicals 12
Crude petroleum 13
Natural gas 15
Coal 17
Major industry characteristics 18
The seven basic building blocks 20
Ethylene 20
Polyethylene 23
Ethylene oxide 23
Ethylene dichloride 23
Ethylbenzene 24
Linear alpha-olefins 24
Propylene 25
Polypropylene 27
Propylene oxide 28
Acrylonitrile 28
Cumene 29
Acrylic acid 29
Oxo alcohols 30
Methanol 30
Formaldehyde 33
Fuel applications 33
Acetic acid 34
Methanol-to-olefins/methanol-to-propylene 34
Methyl methacrylate 35
Butadiene 35
Polybutadiene 38
Styrene-butadiene rubber 38
Styrene-butadiene latexes 38
Nitrile elastomers 38
ABS resins 39
Adiponitrile 39
Benzene 40
Ethylbenzene 42
Cumene 43
Cyclohexane 43
Nitrobenzene 43
Alkylbenzene 44
Chlorobenzene 44
Toluene 44
Benzene/mixed xylenes 47
Gasoline blending 47
Toluene diisocyanate 48
Benzoic acid 48
Xylenes 48
para-Xylene 51
ortho-Xylene 52
meta-Xylene 52
Gasoline blending 52
Solvents 53
Ammonia 54
Major petrochemical producers 56
Supply and demand by region 58
World 58
Capacity 58
Ethylene 61
Propylene 62
Methanol 63
Butadiene 65
Benzene 65
Toluene 66
Xylenes 67
Salient statistics 68
Ethylene 71
Propylene 72
Methanol 74
Butadiene 75
Benzene 77
Toluene 78
Xylenes 79
Trade 81
North America 83
Capacity 84
Production 87
Ethylene 88
Propylene 89
Methanol 89
Butadiene 89
Aromatics 90
Consumption 90
Trade 92
Central and South America 93
Capacity 94
Production 95
Ethylene 97
Propylene 97
Methanol 98
Butadiene 98
Aromatics 98
Consumption 99
Trade 100
Western Europe 101
Capacity 102
Production 103
Ethylene 105
Propylene 106
Methanol 106
Butadiene 106
Aromatics 107
Consumption 107
Trade 109
Central and Eastern Europe 110
Capacity 110
Production 112
Ethylene 114
Propylene 114
Methanol 115
Butadiene 115
Aromatics 115
Consumption 116
Trade 117
CIS and Baltic States 118
Capacity 119
Production 120
Ethylene 122
Propylene 122
Methanol 123
Butadiene 123
Aromatics 123
Consumption 123
Trade 125
Middle East 126
Capacity 127
Production 128
Ethylene 130
Propylene 131
Methanol 131
Butadiene 131
Aromatics 132
Consumption 132
Trade 133
Africa 134
Capacity 135
Production 136
Ethylene 138
Propylene 138
Methanol 139
Butadiene 139
Aromatics 139
Consumption 139
Trade 141
Indian Subcontinent 142
Capacity 142
Production 144
Ethylene 146
Propylene 146
Methanol 147
Butadiene 147
Aromatics 147
Consumption 147
Trade 149
Northeast Asia 150
Capacity 151
Production 153
Ethylene 155
Propylene 156
Methanol 156
Butadiene 157
Aromatics 157
Consumption 158
Trade 159
Southeast Asia 160
Capacity 161
Production 162
Ethylene 164
Propylene 164
Methanol 165
Butadiene 165
Aromatics 165
Consumption 166
Trade 167
Additional resources 169
Revisions 171
Data Workbook 172

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