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Nonwoven Fabrics

Chemical Economics Handbook

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Published January 2024

Nonwovens are generally categorized by their use in either disposable (medical/surgical products such as face masks, hygiene products such as baby diapers, adult incontinence products and feminine hygiene products, as well as use in wipes, filtration products and other uses such as industrial garments) or durable (geotextiles, building/construction, automotive parts, flooring/furnishings/bedding and other uses such as apparel interlinings) applications. Disposable applications (led by medical/surgical and hygiene products, and wipes) account for the majority of nonwovens use with 60% of the total; durable applications (led by geotextiles/construction, automotive parts and flooring/furnishings/bedding) make up 40% of total nonwovens consumption.

The following pie chart shows world consumption of nonwoven fabrics:

This report discusses fiber consumption in nonwovens by fiber (acrylic, cotton, rayon/lyocell, nylon, polyester, polyethylene and polypropylene) and by end use. Wood pulp, glass fiber and high-performance aramid fibers are excluded from these discussions, as are conventional fiberfill stuffing and batting applications.

In 2020, the global COVID-19 pandemic had a major impact on the nonwovens market. For disposable nonwovens, markets increased significantly throughout the world. Production and consumption increased as nonwovens were heavily used in applications to combat the virus. For example, medical/surgical uses such as face masks, hospital gowns and medical apparel were in high demand during the crisis. This led to a surge in mainland China for medical/surgical applications for both export and domestic use.

In contrast, the COVID-19 pandemic led to a negative effect on the nonwovens market in durable applications. In 2020, the pandemic led to declines in the global economy, as major industries such as construction, transportation (including automotive) and industrial applications were impacted.

As the pandemic began to subside, nonwovens production and consumption has also returned to lower levels. For example, nonwovens use for face masks has significantly been reduced as mask restrictions have been lifted worldwide. There has also been a decline in other nonwoven medical uses and applications as the number of pandemic related cases have dropped. For durable goods, such as in the automotive or construction industries, there was a slight recovery in nonwovens use in 2021. However, with the global economic slowdown in late 2022 and in 2023, growth in these industries has been limited.

Overall, the nonwovens market has adjusted from its unprecedented levels in 2020. During the next few years, global nonwovens consumption is expected to grow at an average annual rate of about 3%. Growth will be supported by increases in disposable applications such as medical/surgical uses, filtration and other uses. There will also be continued growth in disposable areas such as hygiene markets, wipes, industrial garments and food packaging. In general, the expected recovery of the global economy (and industries such as construction and automotive) will contribute to growth in durable nonwoven applications such as those found in geotextiles/building, and in construction and automotive production. Growth will also continue for other durable goods such as electronics, landscaping, agriculture and others.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Nonwoven Fabrics is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key benefits

S&P Global’s Chemical Economics Handbook –Nonwoven Fabrics has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Section Page Number

Executive summary6
Summary7
Introduction16
Manufacturing processes18
Web formation 18
Drylaid 18
Airlaid short fibers 18
Wetlaid 19
Spunlaid 19
Spunbonding 19
Melt blowing 19
Spunmelt 19
Flashspun 20
Coform 20
Bonding 20
Chemical bonding 20
Thermal bonding 20
Mechanical entanglement 21
Stitch bonding 21
Supply and demand by region22
North America 22
Producing companies 22
Salient statistics 33
Consumption 36
By fiber 36
Polypropylene 36
Polyester 37
Rayon 37
Polyethylene 37
Nylon 38
Acrylic 38
Cotton and other natural fibers 38
By end use 38
Disposable applications 40
Durable applications 47
Price 52
Trade 53
Central and South America 55
Producing companies 55
Salient statistics 57
Consumption 58
Europe 59
Producing companies 59
Salient statistics 75
Production 76
Consumption 79
By fiber 79
Polypropylene 81
Polyester 81
Rayon 81
Nylon 81
Wood and pulp 81
Other 81
By end use 81
Hygiene 84
Wipes 85
Construction/geotextiles 85
Filtration 85
Automotive fabrics 85
Price 86
Trade 86
Middle East and Africa 88
Producing companies 88
Salient statistics 93
Production 95
Consumption 95
Trade 96
Northeast Asia 97
Mainland China 97
Producing companies 97
Salient statistics 108
Production 108
Consumption 110
Hygiene 112
Automotive fabrics 113
Packaging 113
Construction/geotextiles 114
Medical/surgical 114
Wipes/home furnishings 114
Apparel 114
Price 114
Trade 115
Japan 116
Producing companies 116
Salient statistics 119
Production 120
Consumption 121
By fiber 121
By end use 122
Price 126
Trade 126
Other Northeast Asia 127
Producing companies 127
Salient statistics 129
Consumption 130
Trade 131
South Asia 132
Producing companies 132
Salient statistics 134
Consumption 134
Trade 136
Southeast Asia 137
Producing companies 137
Salient statistics 141
Consumption 142
Trade 143
Oceania 144
Producing companies 144
Salient statistics 144
Consumption 145
Additional resources147
Revisions148
Data Workbook149

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